How Exploding Manholes Work

By: Kevin Bonsor

An 85-pound manhole cover can become a missile when blasted out of the ground.
An 85-pound manhole cover can become a missile when blasted out of the ground.

Exploding manholes are one of those weird and interesting side effects of living in a large city. Imagine walking down the street when all of a sudden a manhole covers flies 50 feet in the air!

In this edition of HowStuffWorks, you'll learn what causes these blasts and how they compare to the combustion chamber of a car engine.


Shaking the Ground

Explosions are typically caused when a spark fromwiring ignites gas inside the manhole.
Explosions are typically caused when a spark fromwiring ignites gas inside the manhole.

A cast-iron manhole cover can weigh between 85 and 300 pounds (35 to 136 kg), and explosions have propelled these massive discs anywhere from 1 foot to 50 feet (0.3 to 15 m) into the air. The real problem with these explosions (aside from the risk of injury) is the loss of power in the aftermath.

In most cases, these are the events that lead to an explosion:


  1. Underground cables become frayed from aging, corrosive chemicals, overload or rats biting them. These cables carry on the order of 13,000 volts of electricity.
  2. These electrical wires heat up the paper, lead and rubber insulation.
  3. The insulation smolders and catches on fire, releasing gases.
  4. The pressure from the gas builds up inside the manhole.
  5. The electrical wires arc like a bolt of lightning and ignite the gases, causing a powerful explosion.

Depending on the amount of gas-pressure built up inside the manhole, the cover may flip over or be launched several feet in the air. Often, there may not be an explosion, just a lot of smoke or fire.

Some power companies are in the process of replacing solid manhole covers with slotted manhole covers. These new covers allow the gas to be released less violently, and also give an early warning to possible explosions.

Energy Everywhere

We don't often realize how much untapped energy exists all around us. The principle behind these manhole explosions is similar to how a car engine works. Imagine a city-sized engine with pistons as big as buildings. In this analogy, the manholes are the combustion chambers of the engine and the electrical lines are the spark plugs. These powerful manhole explosions could theoretically power the city if they happened often enough.

There's a very basic principle behind any reciprocating internal-combustion engine: If you put a tiny amount of high-energy fuel (like gasoline) in a small, enclosed space, and ignite it, an incredible amount of energy is released in the form of expanding gas.


To understand this, you need to understand the basic process of an internal-combustion engine. Here's what happens as the engine goes through its cycle:

  1. Intake stroke - The piston starts at the top, the intake valve opens and the piston moves downward to let air and gasoline into the cylinder. Only the tiniest drop of gasoline needs to be mixed into the air for this to work.
  2. Compression stroke - The piston moves back upward to compress this fuel/air mixture. Compression makes the explosion more powerful.
  3. Combustion stroke - When the piston reaches the top of its stroke, the spark plug emits a spark to ignite the gasoline. The gasoline charge in the cylinder explodes, driving the piston downward.
  4. Exhaust stroke - Once the piston hits the bottom of its stroke, the exhaust valve opens and the exhaust leaves the cylinder to exit through the tail pipe.

For more information on the internal-combustion engine, see How Car Engines Work.

The manholes in question are already filled with an expanding gas, and any spark is going to expand it further. In a combustion engine, the explosion causes the gas to push up on a piston. In a manhole, the explosion pops the heavy manhole cover right out of the ground.

If it were possible to situate a piston over an exploding manhole, you might be able to use the power to turn a crankshaft. Each explosion would release enough force to push the piston. And if you connected the crankshaft to a generator, and explosions occurred frequently enough, you could tap the energy of these mishaps to supply power to the residents of an entire city!